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Why would you invest in a CNC plasma cutting machine as opposed to a laser or waterjet is a question we are frequently asked.
Each form of profiling machine has advantages and disadvantages; in this article, I’ll try to elaborate on some of the factors that convince many businesses to purchase a CNC plasma cutter:
RELATIVELY LOW PURCHASE COST
The price of plasma cutters can vary significantly depending on the features needed, just like the price of most CNC machines. However, they are typically the most affordable choice when purchasing a profile cutting machine. The most expensive alternative is using a laser cutting machine, with waterjets falling somewhere in the between.
ECONOMICAL OPERATING COSTS
A further achievement for plasma cutting technology. When making your comparison, much like with any machinery purchase, you must take power usage, consumables, gases & compressed air, and routine maintenance into account. Running a plasma cutter typically costs around 25% less than running a laser cutter and 50% less than running a waterjet.
PRODUCTION RATES
Without comparing production rates, no cost comparison could be deemed complete. While CNC plasma cutters really shine when processing thicker plates, with typical cutting rates being significantly greater than with other techniques, laser cutting is by far the fastest way to cut thin sheet material. On comparable materials, waterjet is substantially slower than laser and plasma.
Less complex adjustments are needed when using CNC plasma cutting machine. Because of technological advancements, smaller setups can now benefit from faster cutting and increased production.
CUT QUALITY
High Definition plasma has made it possible to work more quickly and precisely than with earlier plasma technology. The latest plasma machines now offer exceptional cut quality with very little bevel and a virtually dross-free finish, all while maintaining production feed rates. While laser and waterjet still have the advantage in terms of edge squareness, the latter technology also has the benefit when it comes to edge quality. The quality of a plasma cut part is typically more than enough for a fabrication setting.
CNC CONTROL
The “brain” of the entire system is the CNC control of the plasma cutting machine of your choice. The majority of contemporary CNC controls can operate with various toolpath files. In order to reduce waste, some additionally incorporate CAM nesting and optimisation tools. Others also include CAD drawing software. The filtration equipment and other auxiliary devices will be operated under the guidance of the CNC control.
A CNC flame cutting machine, also known as a CNC oxy-fuel cutting machine, is a type of industrial cutting tool used for cutting through thick metal plates or sheets. It utilizes a combination of fuel gases and oxygen to create a controlled flame that melts and removes the metal in the cutting path.This machine is used for facilitating the process of plasma cutting, which uses an accelerated jet of hot plasma to cut through electrically conducting materials. Furthermore, it is a well-liked option for applications in both large-scale enterprises and tiny hobbyist shops due to its fast speed and accuracy cut.
Additionally, it is put through a variety of quality tests with expert supervision. Additionally, a variety of metals are cut using a CNC plasma cutting machine of the gantry type. Computers run plasma CNC machines, which use programmed instructions to make materials that adhere to exact requirements. The cutting torch is the standard tool used in plasma cutting machines to cut metal plates, sheets, bolts, pipes, etc.CNC plasma cutter machines have a system that can move the path of plasma torch by computer. Pusaan Automation PVT LTD is the best gantry type CNC Plasma cutting machine manufacturer in India. In the industrial world, our plasma cutting machine is highly regarded. Compared to a fibre laser cutting machine, a plasma cutter can easily cut materials that are the same thickness or thicker. When compared to other dealers and manufacturers, the price of the Gantry type CNC plasma cutting machine is reasonable. For more information about the Bench type machine and Portable CNC plasma cutting machine.
Here's an overview of how a CNC flame cutting machine typically operates:
1. Material Preparation: The metal sheet or plate to be cut is placed on a cutting table or platform. It is securely clamped or held in place to ensure stability during the cutting process.
2. Gas Supply: The machine has gas supply systems to provide the necessary fuel gases, typically acetylene or propane, and oxygen. These gases are mixed in precise ratios to create a combustible flame.
3. Ignition and Preheating: The CNC flame cuting machine has torches or burners that ignite the fuel gas and oxygen mixture. The torches are positioned above the material, and the preheating process begins. The preheating flame raises the temperature of the metal along the cutting path.
4. CNC Control: The machine is equipped with a computer numerical control (CNC) system that controls the movement of the cutting torch. The operator programs the desired cutting path into the CNC system or imports a pre-designed cutting pattern.
At Pusaan India, all our plasma cutting systems are full turnkey setups with a range of add-on accessories. Regardless of your application, you must ensure that the CNC plasma cutting machine you purchase satisfies your needs before making an investment. If you need assistance choosing the best course of action for your company, don’t be afraid to contact our Support Team.
